Roof system: The collection of roofing components installed above the roof deck, including base/separator sheets, felt plies, rigid board insulation, coverboards, membranes, fasteners, adhesives, coatings, flashings, and/or ballast.
Roof Assembly: The roof system plus the roof deck.
Low-slope Roof Problems
Improper Repairs: The most common problem inspectors encounter with low-slope roofs is improper repairs; either the use of improper materials or improper methods.
Improper Installation and maintenance: The second most common problem is improper installation and maintenance of the various systems. Either one may be fairly generic or may require adherence to the manufacturer's installation instructions.
Environmental Damage: Materials and the connections between them all degrade over time. Moisture, wind, ultraviolet (UV) radiation from the sun, thermal cycling, oxidation, foot traffic, and incompatibility between materials are the most common- but not the only- forces working to deteriorate roof systems.
Unlike with residential inspections in which you simply show up and proceed with the inspection, with commercial properties you want to know as much as possible about the installed systems before you arrive. Regarding roofs, you'll be asking for whatever documentation can be provided. Your objectives will be:
- Identification of the roof assembly, most importantly the roof system, including the general type (single-ply, mod-bit, EPDM, SPF, built-up or metal), and the manufacturer.
- Identification of proper application methods for the installed system, including field installation, flashing, seams. penetrations, terminations, etc.
- Identification of defects and deficiencies common to the particular roof system installed.
If you successfully complete all three objectives, you'll arrive on the roof knowing:
- What problems to look for;
- Where to look for them;
- How to recognize them;
- And with this Narrative Library, what to say about them.
Single-ply systems are those in which the weather membrane is only a single layer thick. Single-ply systems are divided into three general types.
1. Thermoplastic Polymer Membranes
Membranes in this group come in rolls of various widths. Seams are heat-welded. It includes:
- Polyvinyl chloride (PVC)
- Thermoplastic polyolefin (TPO), increasingly common and less expensive than PVC;
- Ketone ethylene ester (KEE), Less common than PVC or TPO.
Generally, application methods are the same for all three, but you should check anyway, in case something is different.
2. Thermoset Polymer Membranes
- Ethylene Propylene dien terpolymer (EPDM) is an extremely common sythetic rubber membrane.
3. Thermoset Plastic Polymers
These are less common:
- Chlorosulfinated polyethylene (CSPE) sold under the trade name HypalonTM
- Polyisobutylene (PIB)
The following list of manufacturers includes the products they produce with links to their installation manuals, and where to look for manufacturer identification marks.
- Carlisle Syn Tech: PVC, TPO, EPDM (EPDM embossed on boot flashing or membrane);
- Cooley: PVC/KEE & TPO (embossed on the seam if it's there at all);
- Duro-Last: PVC (embossed along seams);
- FiberTite: KEE;
- Firestone: EPDM, TPO, KEE;
- GAF: PVC, TPO;
- GenFlex: TPO, EPDM (TPO embossed on plumbing vent flashing);
- IB Roofing: PVC, (Embossed on seams and on 10" vent caps);
- Johns Manville: PVC/KEE, TPO, EPDM
- Mule-Hide: PVC, PVC/KEE, TPO, EPDM;
- Sika Sarnafil: PVC;
- Sika-Trocal: PVC (embossed in the field);
- Tremco: TPO, KEE, CSPE, PIB, Vegetated Roofing Systems;
- Versico: PVC, KEE, TPO, EPDM.